The concept exists in almost all engineering disciplines, but the implementation differs widely depending on the manufacturing technology. DFM will al
The concept exists in almost all engineering disciplines, but the implementation differs widely depending on the manufacturing technology. DFM will allow potential problems to be fixed in the design phase which is the least expensive place to address them. Other factors may affect the manufacturability such as the type of raw material, the form of pcb design and fabrication pdf raw material, dimensional tolerances, and secondary processing such as finishing.
Depending on various types of manufacturing processes there are set guidelines for DFM practices. These DFM guidelines help to precisely define various tolerances, rules and common manufacturing checks related to DFM. DFM leads to a set of design guidelines that attempt to ensure manufacturability. By doing so, probable production problems may be addressed during the design stage.
Ideally, DFM guidelines take into account the processes and capabilities of the manufacturing industry. Therefore, DFM is constantly evolving. As manufacturing companies evolve and automate more and more stages of the processes, these processes tend to become cheaper. DFM is usually used to reduce these costs. These DFM methodologies worked primarily at the full chip level. Additionally, worst-case simulations at different levels of abstraction were applied to minimize the impact of process variations on performance and other types of parametric yield loss. VLSI ICs can be classified into several categories based on their nature.
After understanding the causes of yield loss, the next step is to make the design as resistant as possible. Substituting higher yield cells where permitted by timing, power, and routability. Optimizing the amount of redundancy in internal memories. All of these require a detailed understanding of yield loss mechanisms, since these changes trade off against one another. Whether this is good idea, therefore, depends on the details of the yield loss models and the characteristics of the particular design. The objective is to design for lower cost. CNC machine, NC programming, fixturing and many other activities that are dependent on the complexity and size of the part.
Unless a 5th-Axis is used, a CNC can only approach the part from a single direction. Then the part must be flipped from side to side to machine all of the features. The geometry of the features dictates whether the part must be flipped over or not. NC program for each operation. For example, it may take only 2 minutes to machine the face of a small part, but it will take an hour to set the machine up to do it. Or, if there are 5 operations at 1.
5 hours each, but only 30 minutes total machine time, then 7. 5 hours is charged for just 30 minutes of machining. 10X the cost in quantities of 100. 300 because set-up times, custom tooling and fixturing can be amortized into the noise. Plastics that are particularly soft and gummy may have machinability problems of their own.
Metals come in all forms. In the case of aluminum as an example, bar stock and plate are the two most common forms from which machined parts are made. The size and shape of the component may determine which form of material must be used. It is common for engineering drawings to specify one form over the other.